应变硬化指数取值模型及其对钢质管道失效压力影响分析

STRAIN HARDENING EXPONENT MODEL AND ITS INFLUENCE ON FAILURE PRESSURE OF STEEL PIPELINE

  • 摘要: 该文依据钢材料应变强化效应和变形失稳理论,得到了应变硬化指数数值解并明确了其对管道极限内压承载力的影响。根据完好管道实际爆破压力数据,给出了应变硬化指数适应范围。结果表明:应变硬化指数可通过屈强比和屈服应变求解得到,且数值解略小于真实值。管道硬化性能随着硬化指数n和强化系数K的增加而增强。钢材强度等级越高,硬化指数数值越小,失效应力越小。管道失效应变等于抗拉强度对应的真实应变的1/2。是否考虑钢材料应变硬化情况下,失效压力误差相差2.24%~6.08%,其中von Mises屈服对应变硬化指数取值模型更为敏感。

     

    Abstract: Based on the strain hardening effect of steel materials and deformation instability theory, the numerical solution of strain hardening exponent is obtained and its influence on the ultimate internal pressure bearing capacity of pipes is clarified.According to the actual burst pressure data of intact pipeline, the applicable range of strain hardening index is developed.The results show that: the strain hardening exponent can be obtained by solving the yield ratio and yield strain, and the numerical solution is slightly smaller than the true value. The hardening performance of pipelines enhances with the increase of strain hardening exponent n and hardening coefficient K. The higher the strength grade of steel, the smaller the hardening exponent n and the lower the failure stress. The failure strain of the pipeline is equal to half of the true strain corresponding to the tensile strength. Whether or not to consider the strain hardening of steel materials, the difference between failure pressure errors is 2.24%~6.08%, in which von Mises yield is more sensitive to the computational model of strain hardening index.

     

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